Prior to the internet, news was delivered by the
radio, newspaper and television news programs. The television news programs
showed in the morning, lunch, and at dinner time. The tv news programs were
30-60 minutes long. Then came the 24 hour television news channels (e.g., CNN,
Fox). Now with the internet the delivery of news has speed up to a point where
the APSB receives an email shortly after an accident happens in an aluminium
plant anywhere in the world. The following story revisits the aluminium dust explosions
at Apple's suppliers in China.
News articles have come out this past week
detailing advocacy groups warnings to Apple of unsafe practice at their
suppliers factories prior to the explosions. A lot of the articles illustrate Apple as ignoring
the advocacy groups warnings and putting profits before worker's safety with
little or no information to substantiate those claims. The mission statement of
the APSB is as follows:
The Aluminium Plant Safety
blog informs about accidents and near misses that occur in aluminium plants,
cast houses, foundries, smelters, etc. that are around the world. Dust, molten
metal steam explosions, fires, moving vehicles accidents, etc. will be covered.
It is not this blog's intention to place blame on either company nor worker(s),
but the hope that awareness of these accidents brings education and prevention
of re-occurrence.
With that said (or really
typed) it is not the goal of the APSB to place blame on Apple, nor its
suppliers. Both explosions and the resulting injuries and deaths are extremely
sad. But, how can one make a judgment of who knew what and what actions were
taking before the explosions without knowing all of the facts.
One article had " Just two weeks before the explosion, an advocacy group in Hong Kong
published a report warning of unsafe conditions at the Chengdu plant, including
problems with aluminum dust. The group, Students and Scholars Against Corporate
Misbehavior, or Sacom, had videotaped workers covered with tiny aluminum
particles. "Occupational health and safety issues in Chengdu are
alarming," the report read. "Workers also highlight the problem of
poor ventilation and inadequate personal protective equipment."
While another article says "SACOM pinpointed the problem of the aluminum dust in the
polishing department in our report in early May," the advocacy group
stated, referring to a May 6 report condemning the alleged failure of Foxconn and
its partners to improve conditions for workers in the aftermath of a string of
worker suicides at Foxconn plants. "Regrettably, Foxconn
turns a deaf ear to SACOM's findings. After the spate of suicides, the blast
also affirms Foxconn puts productivity of [the] iPad before workers'
lives."
APSB wishes that Apple and its suppliers (as
well as the manufacturing industry in China) have learned from these aluminium
dust explosions. It is our hope that all companies are taking the necessary
steps to eliminate the reoccurrence of aluminium dust explosions.
In the aluminium industry small molten metal
steam explosions are usually followed by a slightly larger explosion, which continue to get larger in magnitude.
Eventually a large catastrophic could result. For instance, we will never know
if there were warning signs prior to the Binzhou Weiqiao Aluminum Company explosion. There might have been, but we'll
never know.
Typically during
root analysis investigations it is noted that warning signs were either ignored
or not acknowledged (e.g., the participants did not know what they observed were warning
signs forecasting something potential worse).
Please comment if
you have a warning sign at your plant that may need to be addressed.
I read the SASCOM report with a specific eye for the EHS issues brought up. Was specially interested in how they portrayed the Al dust issue. Unfortunately, like in many cases, you don't know what you don't know. The issue was pointed out as a health nuisance issue, not a potential explosibility one. Much smarter companies than FOXCOMM have fallen prey to this lack-of-knowledge. The real question is: How can we teach people to recognize a potentially fatal situation when it comes across them?
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