Out of all
machinery that we view on our plant tours we always stop and talk about the
dangers of pedestal drills. Our first introduction with pedestal drills was
when an aluminium company asked us to visit one of their locations because that
location was having a “number of amputations”. To say our visit was welcome by
plant management would be an understatement. It was with a pedestal drill that
plant management realized our knowledge of incidents in the industry. We were
walking by a pedestal drill that did not have the latest safety mechanisms.
When we pointed it out the plant manager said “Yeah, but how dangerous is it
really?” We replied by discussing in rather graphic detail the hand amputation
of one worker and the scalping (yes scalping!) of another worker. Both
incidents were recent to our plant tour. The plant manager and department heads
understood then that our observations were made not out mean spiritedness but
love. Simply our love for workers and their families and our sincere desire
that no one ever being injured while working. Enough said, here is a recent
incident again showing the dangers of pedestal drills.
An architectural metalwork
company has been fined during the second week of December 2019 after an
employee suffered a serious hand injury on a pedestal drill.
A local Magistrates’ Court heard that in August 2018, an
employee, who was an apprentice, at an engineering manufacturing company suffered
an amputation injury to his right-hand middle finger whilst operating a
pedestal drill at the company site in the United Kingdom. His gloved right hand
became entangled on the rotating spade drill bit of the drilling machine
resulting in his injuries.
An investigation by the Health and Safety Executive (HSE) found
that employees were required, by the company’s written system of work, to wear
gloves when operating the drill. It had become custom and practice to leave the
drill running while repositioning workpieces, which is when the incident
occurred.
The company was found guilty of breaching Section 2(1) of the
Health and Safety at Work etc. Act 1974. The company was fined, in its absence,
£78,000 and ordered to pay costs of £3,914.48 with a victim surcharge charge of
£170.
Speaking after the hearing HSE inspector said: “Taking simple
measures, and monitoring systems of work, could have easily prevented this
serious accident”.
We pray for
the injured worker. All too often many will disregard the mental impact a
finger amputation has on a worker. We have loved ones who have fingers that
were amputated because of work injuries. We can assure you that the mental
anguish is real and mental health counseling should be offered to any worker
that suffers an amputation.
Regarding
this incident, there are numerous items that the reader should take back to
make their company and their plant(s) safer.
1st. “employees
were required, by the company’s written system of work, to wear gloves when
operating the drill” we question what type of glove was worn by the worker. We
assume it was a loose fitting glove. We have heard of some companies requiring
their workers to either wear no gloves or thin vinyl gloves while operating a pedestal
drill.
2nd
“It had become custom and practice to leave the drill running while
repositioning workpieces”. This is an example of a false safety belief. Where
overtime a practice or procedure is deemed safe because an incident had not occurred
in the past. It is only when an incident occurs that after thorough
investigation does the company realize that their practice was always dangerous
and only by luck or countless near misses (that were never identified) an
incident did not occur before.
Please
comment.
For many managers it is hard to see beyond the fact that "since there have been no accidents at a certain process or job, it must be safe". Safety engineers have their job cut out for them having to do unbiased analysis of a process or job with A LOT of what-ifs to make sure it is really safe.
ReplyDeleteLike they say: Knowledge is learning from your mistakes; Wisdom is learning from others' mistakes.