Government safety organizations are
tasked with ensuring safe and healthful
working conditions for working men and women by setting and enforcing
standards. Here is a recent story where a company was cited for numerous health
and safety violations.
While operating an industrial
machine, a worker at casting company was exposed to noise levels that averaged
97 decibels, equal to the noise of a jackhammer, over his eight-hour shift. The
casting employees were also exposed to dangerously high noise levels and
crystalline silica dust, a cause of chronic lung disease, the Occupational
Safety and Health Administration has found.
An OSHA inspection opened on in the
summer of 2014, at the casting company resulted in one willful and 17 serious
health and safety violations for not conducting noise testing or providing
protective equipment and not monitoring worker exposure to noise at the
foundry. The company faces proposed penalties of $76,200 during the week of
January 11, 2015.
“With 18 violations, it’s clear that (company’s)
priorities don’t include the safety and health of its workforce. Failing to
provide basic safety equipment and neglecting to monitor worker exposure is
unacceptable,” said the OSHA area director.
OSHA cited the casting company for
one willful violation for failing to provide audiometric testing for employees,
which can identify premature hearing loss. A willful violation is one committed
with intentional, knowing or voluntary disregard for the law’s requirement, or
with plain indifference to employee safety and health.
Noise-related hearing loss is one of
the most prevalent occupational health concerns in the U.S., with an estimated
30 million people occupationally exposed to noise each year. This exposure can
cause permanent hearing loss that neither surgery nor a hearing aid can
correct.
Workers were also exposed to silica
and other respirable dust in excess of levels allowed during an eight-hour
period. The investigation found the casting company allowed silica dust to
accumulate and failed to implement a respiratory protection program to limit
exposure. The company also failed to train employees about hazards and provided
inadequate protective equipment.
OSHA
inspectors also noted that the casting company did not protect workers from the
following:
·
Dangerous machine operating parts
·
Machines lacked effective guarding
·
Improper lockout/tagout procedures
·
Electrical safety violations
·
Unsafe practices related to forklift operations,
o Including
allowing workers to ride on pallets moved by a forklift.
A serious violation occurs when there
is substantial probability that death or serious physical harm could result
from a hazard about which the employer knew or should have known.
The company forges custom sand,
ceramic and metal castings for the automotive, railroad, food service and
industrial industries. The company has 15 business days from receipt of its
citations and penalties to comply, request an informal conference with OSHA’s
area director, or contest the findings before the independent Occupational
Safety and Health Review Commission.
The Aluminium Plant Safety Blog is
pleased that OSHA was able to cite the violations list above. Why, pleased?
Because we would always rather a government safety agency cite a company for
safety violations prior to an accident. Each and every one of the violations
listed above have been posted on this blog in the past. There are too many
violations listed to individually comment on them. But, the violation due to
noise is a sometime overlook hazard in our industry.
The Aluminium Plant Safety Blog quiz:
What should you do with this posting?
A) Forward
it to your plant manager and EHS manager
B) Print
it out
C) Review
your plant for the issues cited by OSHA in this post
D) Forgot
about it
Please comment.
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