Aluminium Plant Safety

The Aluminium Plant Safety blog informs about accidents and near misses that occur in aluminium plants, cast houses, foundries, smelters, etc. that are around the world. Dust, molten metal steam explosions, fires, moving vehicles accidents, etc. will be covered. It is not this blog's intention to place blame on either company nor worker(s), but the hope that awareness of these accidents brings education and prevention of recurrence.

Thursday, September 10, 2026

suspended load falls and kills worker

 

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Labels: Death, overhead crane, suspended load

Monday, September 7, 2026

"liquid metal....hit the man in the eye"

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Labels: eyes, injuries, Molten Metal

Thursday, September 3, 2026

"more than 75 fire firefighters responded to the fire...."

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Labels: Fire

Monday, August 31, 2026

" when the pneumatic clamshell closed.."

 

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Labels: hydraulic, Lock Out Tag Out, pneumatic

Wednesday, August 26, 2026

"Worker fell or was pushed into furnace...."

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Labels: Death, fatality, Furnace

Sunday, August 23, 2026

"Driver ejected, passenger trapped (after load shifted)..."

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Labels: accident, improper load securement, transportation

Tuesday, August 11, 2026

"total of five workers died in the company within the last three weeks"

 

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Labels: Death, electrocution, fall from height, forklift truck, overhead crane

Saturday, August 8, 2026

"booked for killing a worker with a forklift ...."

 



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Labels: court case, fatality, forklift truck

Thursday, July 30, 2026

"His prognosis is life-threatening...."

 

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Labels: Injury, machine guarding, machinery entrapment

Tuesday, July 21, 2026

Molten metal spill and fire....

 

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Labels: Fire, Molten Metal, spill

Saturday, July 18, 2026

Dross fire...

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Labels: Dross, Fire, Scrap

Monday, July 6, 2026

Worker died....


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Labels: burns, Explosion, Furnace, injuries, Molten Metal

Thursday, July 2, 2026

"fell from about six meters through a skylight...."

 


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Labels: Death, fatality, roof

Monday, June 29, 2026

"three fingers of his hand were cut off"

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Labels: amputation, fingers, grinder, Injury, rotating machinery

Friday, June 26, 2026

"worker killed after being run over by forklift..."

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Labels: Death, forklift truck

Monday, June 22, 2026

"thermal burns on both hands (1st to 3rd degree)

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Labels: burns, electrical arc, electrocution, Injury

Thursday, June 18, 2026

" Workers were seriously injured... caught in the current"

 

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Labels: electrocution, injuries

Monday, June 15, 2026

" come loose when opening the (rear) door..."

 


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Labels: Death, improper load securement, transportation

Thursday, June 11, 2026

3 people shot: 1 murdered, 1 wounded, 1 suicide.

 

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Labels: Death, Injury, workplace violence

Monday, June 8, 2026

"massive fire ripped through an aluminium plant "

 

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Labels: Fire

Thursday, June 4, 2026

"a tank full of aluminum powder explodes..."

 

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Monday, June 1, 2026

Billet load shifts, traffic jam affects entire city.

 

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Labels: billet, improper load securement

Friday, May 29, 2026

"fatality due to not having disengaged a gear once he got off the forklift."

 



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Labels: Death, forklift truck, operator

Tuesday, May 26, 2026

" fracture of the right tibia.."

 

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Labels: hard hat, injuries

Saturday, May 23, 2026

"Aluminum billet fell on worker"

 

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Labels: billet, Death, suspended load

Monday, May 18, 2026

"found face down inside the equipment ...already lifeless...."



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Labels: compactor, Death, Scrap

Thursday, May 14, 2026

"trapped under the press machine ...."

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Labels: Death, Extrusion press

Monday, May 11, 2026

"11 fire departments responded (foundry fire)"

 

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Labels: Fire, welding

Thursday, May 7, 2026

"challenging conditions, like high winds, which made it harder..."

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Labels: Fire, Scrap

Monday, May 4, 2026

"Ten people were killed and over 23 others injured ..."

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Labels: Death, Injury, power plant

Friday, May 1, 2026

fire of aluminum slag (dross)

 

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Labels: Dross, Fire

Monday, April 27, 2026

"causing a 48,000-lb. metal (roll) to fall on top of him.."

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Labels: Death, overhead crane, suspended load

Thursday, April 23, 2026

"fire broke out...."

 

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Labels: Fire, Scrap, sows

Sunday, April 19, 2026

"aluminum coil in trailer rolled forward and crushed ..."

 

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Labels: improper load securement

Monday, April 13, 2026

"Fire takes out a building.."

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Labels: Fire, forge, inhalation

Friday, April 10, 2026

"worker was crushed under a heavy machine..."

 

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Labels: Death, EXTRUSION, rollout table

Monday, April 6, 2026

"aluminum billets slipped from the heavy vehicle onto the asphalt"

 



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Labels: highway accident, improper load securement

Friday, April 3, 2026

"massive explosion that could be heard for several miles ..."

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Labels: Dust, dust collector, Explosion, magnesium

Monday, March 30, 2026

Driver fell asleep during 2800 km drive

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Labels: accident, fatigue, Injury, transportation

Friday, March 27, 2026

"Worker trapped for more than 20 minutes before freed"

 

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Labels: court case, hydraulic, Injury

Monday, March 23, 2026

"flames burn paints and cardboard boxe...."

 

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Thursday, March 19, 2026

"Firefighters try to extinguish a fire in hopper..."

 

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Labels: Aluminium Dust, Fire, shredding

Monday, March 16, 2026

"falls to his death at refinery...."

 

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Labels: fall from height, fatality, refinery

"factory fire extinguished in 91 hours"


 

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Labels: aluminium fines, Fire, Scrap

Thursday, March 12, 2026

" hand ...stuck in an aluminum processing press"

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Labels: HAND, Injury, press

Monday, March 9, 2026

" spark fell in the pile of aluminum dust..."

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Labels: Dust, Fire, housekeeping

"Two fingers of the worker were severed..."

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Labels: amputation, fingers, HAND, Injury, profiles

Thursday, March 5, 2026

"in a basket crane...seriously injured ...by contacting high voltage line."

 


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Monday, March 2, 2026

"injured while he was using a machine..."

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Labels: amputation, HAND, Injury

Friday, February 27, 2026

"employees were working with tools that generated sparks..."

 

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Labels: compressed gas, Explosion, Fire
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Blog Archive

  • ▼  2026 (66)
    • ▼  September (3)
      • suspended load falls and kills worker
      • "liquid metal....hit the man in the eye"
      • "more than 75 fire firefighters responded to the f...
    • ►  August (5)
      • " when the pneumatic clamshell closed.."
      • "Worker fell or was pushed into furnace...."
      • "Driver ejected, passenger trapped (after load shi...
      • "total of five workers died in the company within ...
      • "booked for killing a worker with a forklift ...."
    • ►  July (5)
      • "His prognosis is life-threatening...."
      • Molten metal spill and fire....
      • Dross fire...
      • Worker died....
      • "fell from about six meters through a skylight...."
    • ►  June (9)
      • "three fingers of his hand were cut off"
      • "worker killed after being run over by forklift..."
      • "thermal burns on both hands (1st to 3rd degree)
      • " Workers were seriously injured... caught in the ...
      • " come loose when opening the (rear) door..."
      • 3 people shot: 1 murdered, 1 wounded, 1 suicide.
      • "massive fire ripped through an aluminium plant "
      • "a tank full of aluminum powder explodes..."
      • Billet load shifts, traffic jam affects entire city.
    • ►  May (9)
      • "fatality due to not having disengaged a gear once...
      • " fracture of the right tibia.."
      • "Aluminum billet fell on worker"
      • "found face down inside the equipment ...already l...
      • "trapped under the press machine ...."
      • "11 fire departments responded (foundry fire)"
      • "challenging conditions, like high winds, which ma...
      • "Ten people were killed and over 23 others injured...
      • fire of aluminum slag (dross)
    • ►  April (7)
      • "causing a 48,000-lb. metal (roll) to fall on top ...
      • "fire broke out...."
      • "aluminum coil in trailer rolled forward and crush...
      • "Fire takes out a building.."
      • "worker was crushed under a heavy machine..."
      • "aluminum billets slipped from the heavy vehicle o...
      • "massive explosion that could be heard for several...
    • ►  March (11)
      • Driver fell asleep during 2800 km drive
      • "Worker trapped for more than 20 minutes before fr...
      • "flames burn paints and cardboard boxe...."
      • "Firefighters try to extinguish a fire in hopper..."
      • "falls to his death at refinery...."
      • "factory fire extinguished in 91 hours"
      • " hand ...stuck in an aluminum processing press"
      • " spark fell in the pile of aluminum dust..."
      • "Two fingers of the worker were severed..."
      • "in a basket crane...seriously injured ...by conta...
      • "injured while he was using a machine..."
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      • "employees were working with tools that generated ...
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